Chemical manufacturing facility with hazardous materials warehouse, tank truck, and rail tank car loading operations

HAZMAT CONSULTING • TRAINING • AUDITS • OPERATIONAL SUPPORT

Compliance is the requirement.
Making it work is
what we do.

Practical HazMat consulting, training, audits, and operational support.

Regulations tell companies what they must do. STARS helps them figure out how to make compliance work in the real world.

How We Help

HazMat professionals reviewing warehouse, tank truck, and rail transportation operations

HazMat Consulting

Complex questions. Operational challenges. Practical solutions.

From regulatory interpretation and transportation problems to operating procedures, process improvements, and corrective actions, STARS helps your team determine what needs to change and how to implement it.

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Instructor demonstrating hazardous materials handling and labeling during hands-on warehouse employee training

HazMat Training

Training that prepares employees for the work they actually perform.

Choose self-paced online courses, live instructor-led webinars, or customized in-person training with practical exercises and hands-on instruction.

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Specialized HazMat Services

Focused support for audits, ongoing compliance questions, litigation, and practical resources your team can use.

Compliance & Operational Audits

Find gaps between regulatory requirements, written procedures, and actual field practices. Get prioritized findings and practical corrective actions your team can implement.

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HazMat Helpdesk

Give your team access to experienced HazMat specialists for classification, shipping, documentation, operational questions, and ongoing compliance support.

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Expert Witness & Litigation Support

Independent technical and regulatory analysis for attorneys handling hazardous materials incidents, transportation disputes, operational failures, and complex litigation.

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Monthly Compliance Kits

Ready-to-use compliance resources, editable tools, regulatory updates, and mini-training materials to help your team maintain and strengthen its HazMat program throughout the year.

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Industries & Operations We Support

From manufacturing facilities and warehouses to transportation operations and distribution networks, STARS helps organizations address the hazardous materials challenges that arise in day-to-day operations.

Manufacturers & Producers

Hazardous materials classification, packaging, shipping, plant operations, storage, procedures, and transportation readiness.

Warehouses & 3PLs

Receiving, storage, handling, segregation, shipping, documentation, employee practices, and operational audits.

Chemical & Industrial Distributors

Product classification, SDS information, repackaging, regulatory responsibilities, storage, and multimodal distribution.

Transportation Carriers & Intermodal Logistics

HazMat transportation by highway, rail, and vessel, including intermodal container movements, shipping documentation, carrier responsibilities, equipment requirements, and operational compliance.

Rail, Truck & Transloading Operations

Bulk hazardous materials transportation and transfer operations, including rail tank cars, tank trucks, loading and unloading, equipment interfaces, operating procedures, responsibility handoffs, and regulatory compliance.

Attorneys, Insurers & Risk Professionals

Independent technical analysis, expert witness services, incident evaluation, and operational risk assessments.

PRACTICAL TOOLS • MONTHLY RESOURCES • ONGOING SUPPORT

Keep Your HazMat Compliance Program Moving.

Practical resources your team can put to work—not another collection of regulations to file away.

Each month, STARS delivers industry-focused compliance tools, regulatory updates, real-world violation lessons, and mini-training materials to help your team maintain and improve its program without starting from scratch.

What Your Monthly Kit Includes

  • Regulation Roundup
  • Violation Spotlight
  • Editable SOP or Compliance Tool
  • Mini Training Module
  • STAR's Pro Tip
  • Training Sign-Off Sheet

Four Industry-Focused Tracks

  • Chemical Manufacturers & Distributors
  • Truck & Rail Shippers
  • Terminals & Warehouses
  • Small Package & Retail HazMat Shippers
Single Kit $50/mo

One industry-focused track

All-Access $150/mo

All four industry tracks

Annual subscription options also available.

WHY STARS?

Your Team Knows Your Operation.
We Bring a Broader Perspective.

Your internal EHS and HazMat professionals understand your facilities, equipment, people, and business requirements. STARS brings experience gained across different industries, transportation modes, and operating environments.

That outside perspective helps us recognize recurring problems, identify approaches that have worked elsewhere, and work alongside your team to implement practical solutions.

Get to Root Causes Faster

Look beyond individual findings to understand why problems keep occurring.

Reduce Recurring Problems

Address weaknesses in procedures, responsibilities, and operating practices—not just the symptoms.

Avoid Unnecessary Trial and Error

Apply lessons learned across different operations rather than developing every solution from scratch.

Make Corrective Actions Stick

Translate recommendations into procedures and practices employees can actually follow.

OPERATIONAL EXPERIENCE IN ACTION

Real Problems. Practical Solutions.

Regulations establish the requirements. Solving the problems that arise in daily operations takes a different kind of experience. Here are three examples of how STARS helped clients identify underlying issues and implement workable solutions.

RAIL OPERATIONS · ROOT CAUSE ANALYSIS

Multiple Leaking Railcars. One Unexpected Root Cause.

The Challenge

A facility experienced a sudden series of leaking manways on multiple rail tank cars, despite having no previous history of similar incidents.

What STARS Found

A field investigation revealed that the pipe wrench used to properly close the manways had broken in half and had never been replaced. Personnel no longer had the tool needed to perform the closure procedure.

The Leaks Stopped. No Further Incidents.

Once the equipment issue was corrected, the manway leaks stopped. No further incidents occurred.

WAREHOUSING · SYSTEMIC COMPLIANCE

One Leaking Tote Exposed a Much Bigger Problem.

The Challenge

During a warehouse audit, STARS found a leaking IBC labeled as corrosive, although neither its SDS nor shipping documents identified it as such.

What STARS Found

Further investigation uncovered discrepancies across multiple product lines, including inconsistent classifications, SDSs, container labels, and shipping information.

Product-Line-Wide Corrections Underway.

The supplier began correcting classifications, SDSs, and labels across its product lines. The ongoing work is helping remove a compliance obstacle to a planned expansion involving dozens of additional storage locations.

MANUFACTURING · PROCESS IMPROVEMENT

Same Equipment. Same People. More Railcars Loaded.

The Challenge

Railcars were making unnecessary trips across a manufacturing facility between the scales, inspection facility, and loading rack, consuming hours of switching time.

What STARS Did

STARS recommended weighing cars upon arrival, checking scale documentation near the inspection facility, and moving cars directly to loading without repeated trips across the plant.

More Railcars Loaded Per Shift. No Additional Cost.

The facility implemented the change at no additional cost, saved hours of railcar movements, and increased the number of cars loaded per shift.

These examples reflect actual STARS engagements. Certain identifying details have been omitted or generalized to protect client confidentiality. The warehouse corrective-action effort remains ongoing.

Need a quick answer?

Talk through a real hazmat question with an experienced advisor.

Book a focused paid consultation for a specific compliance, transportation, packaging, storage, or operational question. Bring the facts, documents, photographs, or scenario, and we’ll help you understand the issue and determine practical next steps.

Looking for training, an audit, ongoing support, or a larger project? Schedule a free discovery call.

Book a Paid Consultation

Focused guidance. Real answers.

A Reputation for Excellence

Books & Resources

We literally wrote the book on HazMat Transportation! Gain a deeper understanding of the regulations and how to make them work for you!

Check it Out on Amazon!

2nd edition coming soon!